Six manufacturing platforms.

Five dosage forms and active pharmaceutical ingredients. Each block carries its own flow, classification and documentation demands, and each is engineered against them.

Platforms

What we design and build.

Tablet compression machine in a clean production room

Tablets

c. 300,000 units per shift

Granulation, compression, coating and packing, laid out so that the dispensing, granulation and compression suites hold their own pressure regimes and material never crosses a dirty path on its way to a clean one.

Dust containment and extraction at compression and granulation
Segregated dispensing with its own air handling
Blister and strip packing lines sized to compression output

Capsule filling equipment in a clean production room

Capsules

c. 200,000 units per shift

Automatic capsule filling with the same segregation logic as the tablet block, plus the handling and humidity control that gelatin shells demand.

Humidity control through the filling suite
Polishing, sorting and metal detection in line
Common granulation where the product range allows it

Liquid filling line with bottles on a conveyor

Oral Liquids & Syrups

c. 25,000 bottles per shift

Syrup manufacturing vessels, transfer, filling and capping, designed around cleanability and the purified water system that feeds them.

Purified water loop sized to batch demand
Cleaning in place on manufacturing vessels
Bottle washing, filling, capping and labelling in sequence

Jacketed stainless mixing vessel in a clean production area

Ointments & Creams

c. 15,000 tubes per shift

Jacketed vacuum mixing, homogenisation and tube filling, with a services layout that accepts hot and cold utilities running to the same vessel.

Jacketed vessels with heating and chilling services
Vacuum homogenisation for emulsions
Tube filling and sealing sized to batch

Aseptic filling area behind glass barrier panels

Most demanding block

Dry Powder Injections

c. 30,000 vials per shift

The most demanding block on the site. A segregated aseptic area with its own entry sequence, environmental classification, and a documentation burden considerably heavier than any oral solid line.

Segregated aseptic core with dedicated gowning sequence
Grade A filling under barrier protection within a Grade B background
Vial washing, depyrogenation tunnel, filling and sealing in a continuous clean line
Environmental monitoring programme built into the design, not added later
Water for injection and pure steam generation and distribution

Stainless reactors and process vessels in an API production block

Most demanding block

Active Pharmaceutical Ingredients

Reactors, distillation, drying and material handling at industrial scale, with solvent handling, hazardous area classification and effluent treatment shaping the layout from the outset.

Reactor trains, distillation and drying at scale
Solvent storage, recovery and hazardous area classification
Effluent treatment and emissions control
Structural mezzanines carrying vessel loads across multiple levels

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